Журнал Российского общества по неразрушающему контролю и технической диагностике
The journal of the Russian society for non-destructive testing and technical diagnostic
 
| Русский Русский | English English |
 
Главная Archive
26 | 04 | 2024
2017, 09 September

DOI: 10.14489/td.2017.09.pp.032-038

 

Davydov D. M.
ULTRASONIC TESTING OF CAST STEELS WORKPIECES
(pp. 32-38)

Abstract. The article describes the main technological features of cast steel, affecting the carrying out ultrasonic inspection (UT). It gives a comparison of Russian and European normative documents that regulate ultrasonic testing and evaluation of the casting quality. Also, it deals with the difference between the approaches to estimating parameters of flaws in workpieces made of cast steel. The levels of registration and acceptance for volumetric discontinuities with a measured size of the boundary and internal areas of the casting are significantly different. The method of the rapid measurement of attenuation coefficient of ultrasonic (US) waves in the cast metal with the use of DGS-diagrams was proposed. The results of investigating the reflectivity of casting defects of the equipment showed that the actual flaw size is significantly larger than the size of the artificial reflectors of the type “flat bottom drill” used for setting the control sensitivity, while understated their equivalent size.

Keywords: cast steel, ultrasonic inspection, domestic and foreign regulations, sensitivity setting, standards of quality evaluation.

 

 

1. Klyuev V.V. (Ed.), Ermolov I. N., Lange Iu. V. (2006). Nondestructive testing. Handbook. In 8 volumes. Vol. 3. Ultrasonic inspection. 2nd Ed. (revised and complemented). Moscow: Mashinostroenie. [in Russian language]
2. Steel castings for nuclear power plants. Testing rules. (1991). Rules and norms in atomic energy No. PNAE G-7-025-90. Moscow: Gosatomnadzor. [in Russian language]
3. Casting for power equipment. Methods of ultrasonic flaw detection. (1983). Industrial Standard No. OST 108.961.07-83. Moscow: TsNIITMASh. [in Russian language]
4. Founding. Ultrasonic examination. – Part 1: Steel castings for general purposes. International Standard No. EN 12680-1:2003.
5. Founding. Ultrasonic examination. – Part 2: Steel castings for highly stressed components. International Standard No. EN 12680-2:2003.
6. Flat products. Methods of nondestructive testing. (1993). Ru Standard No. GOST 22727-88. Moscow: Standartinform. [in Russian language]
7. Nondestructive testing. Forgings of ferrous and non-ferrous metals. Methods of ultrasonic flaw detection. (1993). Ru Standard No. GOST 24507-80. Moscow: Standartinform.
8. Non-destructive testing. Characterization and verification of ultrasonic examination equipment – Part 1: Instruments, Part 2: Probes, Part 3: Combined equipment. International Standard No. EN 12668:2000.
9. Non-destructive testing. Ultrasonic examination –Part 2: Sensitivity and range setting. International Standard No. EN 583-2:2001.
10. Quality control of cast parts mainline and booster pumps. (2013). Guidance document No. RD-23.080.00-KTN-051-13. OJSC “AK “Transneft”. [in Russian language]
11. Founding. Ultrasonic examination. – Part 3: Spheroidal graphite cast iron castings. (2003). International Standard No. EN 12680-3.
12. Apriori systems. Reviews. Product inspection at LMZ. Available at: http://aprioris.ru/about/blog/kontrol-produkcii-na-lmz.html. [in Russian language]

 

 

This article  is available in electronic format (PDF).

The cost of a single article is 350 rubles. (including VAT 18%). After you place an order within a few days, you will receive following documents to your specified e-mail: account on payment and receipt to pay in the bank.

After depositing your payment on our bank account we send you file of the article by e-mail.

To order articles please fill out the form below:

Purchase digital version of a single article


Type the characters you see in the picture below



 

 

 
Search
Баннер
Rambler's Top100 Яндекс цитирования