Журнал Российского общества по неразрушающему контролю и технической диагностике
The journal of the Russian society for non-destructive testing and technical diagnostic
 
| Русский Русский | English English |
 
Главная Archive
22 | 12 | 2024
2021, 07 July

DOI: 10.14489/td.2021.07.pp.014-023

Stepanova L. N., Kurbatov A. N., Kabanov S. I., Tenitilov E. S., Kojemyakin V. L., Chernova V. V.
DETERMINATION OF THE COMPRESSIVE STRESS OF A RAIL USING THE EFFECT OF ACOUSTOELASTICITY AND STRAIN GAUGE
(pp. 14-23)

Abstract. A method for monitoring the compression stress in a rail and a sample made of steel 20 using the effect of acoustoelasticity and strain gauge has been developed. Wire load cells were pasted to the opposite sides of the rail and the sample. Measurements, recording and processing of strain gauge information was carried out by a certified microprocessor strain gauge system MMTS-64.01 with accuracy class 0.2. To control the compression stress, the developed microprocessor-based ultrasonic system “Akusto-1” was used, which operates on the basis of the acoustoelasticity effect. The angle of input of ultrasonic vibrations, equal to 18°. This allowed to excite longitudinal, transverse and transformed waves in the object. Compressive stresses in the rail and steel sample were carried out by 250-ton loading machine “PSY-250”. Longitudinal and transformed ultrasonic waves were used to control compressive stresses. A comparative analysis of the experimental and calculated dependences of compressive stresses on the load obtained by acoustic, tensometric and computational methods is performed. The reliability of the experimental and calculated results was controlled by a certified microprocessor strain gauge system MMTS-64.01.

Keywords: rail, ultrasound, acoustoelasticity, piezoelectric transducer, load cell, strain gauge, compressive stress.

L. N. Stepanova (FSUE “Siberian Aeronautical Research Institute named after S. A. Chaplygin”, Novosibirsk, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
A. N. Kurbatov (Siberian Transport University (STU), Novosibirsk, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
S. I. Kabanov (FSUE “Siberian Aeronautical Research Institute named after S. A. Chaplygin”, Novosibirsk, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
E. S. Tenitilov (Siberian Transport University (STU), Novosibirsk, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
V. L. Kojemyakin (FSUE “Siberian Aeronautical Research Institute named after S. A. Chaplygin”, Novosibirsk, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
V. V. Chernova (Siberian Transport University (STU), Novosibirsk, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.

 

1. Murav'ev V. V., Volkova L. V., Platunov A. V., Bayteryakov A. V. (2015). Acoustic methods for assessing the structural and stress-strain state of rails. Welding and diagnostics: collection of reports of the international forum, pp. 285 – 290. Ekaterinburg: UrFU. [in Russian language]
2. Murav'ev V. V., Tapkov K. A. (2017). Assessment of the stress-strain state of rails during manufacturing. Pribory i metody izmereniy, Vol. 8, (3), pp. 263 – 270. [in Russian language]
3. Bobrenko V. M., Brandis M. P., Bobrov V. T., Tarabrin V. F. (2018). Control of thermal stresses in railway rails by the method of acoustic tensometry. V mire NK, Vol. 21, (3), pp. 73 – 76. [in Russian language]
4. Bobrenko V. M., Bobrov V. T., Gul'shin A. V. (2014). Analysis of the loading of detachable joints by the acoustic method. Zavodskaya laboratoriya. Diagnostika materialov, (7), pp. 60 – 66. [in Russian language]
5. Murav’ev V. V., Volkova L. V., Platunov A. V., Kulikov V. A. (2016). An electromagnetic-acoustic method for studying stress-strain states of rails. Russian Journal of Nondestructive Testing, Vol. 52, (7), pp. 370 – 376.
6. Stepanova L. N., Kurbatov A. N., Tenitilov E. S. (2016). Determination of longitudinal stresses in rails using the effect of acoustoelasticity and tensometry. Vestnik RGUPS, (3), pp. 104 – 111. [in Russian language]
7. Stepanova L. N., Kurbatov A. N., Tenitilov E. S. (2019). Investigation of longitudinal stresses in rails using the effect of acoustoelasticity on an existing section of a railway track. Kontrol'. Diagnostika, (2), pp. 14 – 21. [in Russian language] DOI: 10.14489/td.2019.02.pp.014-021
8. Stepanova L. N., Kabanov S. I., Bekher S. A. et al. (2020). Ultrasonic method for determining mechanical stresses in rails and a device for its implementation. Ru Patent No. 2723 146. Russian Federation. [in Russian language]
9. Stepanova L. N., Kurbatov A. N., Tenitilov E. S. (2017). Ultrasonic method for determining mechanical stresses in rails. Ru Patent No. 2 619 842. Russian Federation. [in Russian language]
10. Stepanova L. N., Kurbatov A. N., Tenitilov E. S. (2018). Ultrasonic method for determining internal mechanical stresses. Ru Patent No. 2655 993. Russian Federation. [in Russian language]
11. Stepanova L. N., Kurbatov A. N. (2020). Ultrasonic method for determining internal mechanical stresses in rails. Ru Patent No. 2723148. Russian Federation. [in Russian language]
12. Gokhale S., Hurlebaus S. (2008). Monitoring of the stress free temperature in rails using the acoustoelastic effect. Review of Quanatauve Nondestructive Evaluatio, Vol. 27, pp. 1368 – 1373.
13. Vangi D., Virga A. (2007). A practical application of ultrasonic thermal stress monitoring in continuous welded rails. Experimental mechanics, Vol. 47, pp. 617 – 623.
14. Gokhale S. (2007). Determination of applied stresses in rails using the acoustoelastic effect of ultrasonic waves. College Statuon: Texas A & M University.
15. Reale S., Pezzati A, Vangi D, Rizzo L. (2005). Thermic tensity monitoring with ultrasonic technique in the long-welded rails. Ingegneria Ferroviaria, Vol. 60, (12), pp. 991 – 998.
16. Klyuev V. V. (Ed.), Anisimov V. A., Katorgin B. I., Kutsenko A. N. et al. (2006). Acoustic tensometry. Non-destructive testing: reference book: in 8 volumes. Vol. 4. Book 1. 2nd ed. Moscow: Mashinostroenie. [in Russian language]
17. Ser'eznov A. N., Stepanova L. N., Kabanov S. I. et al. (2014). Strain gauge in transport engineering. Novosibirsk: Nauka. [in Russian language]

 

 

This article  is available in electronic format (PDF).

The cost of a single article is 450 rubles. (including VAT 18%). After you place an order within a few days, you will receive following documents to your specified e-mail: account on payment and receipt to pay in the bank.

After depositing your payment on our bank account we send you file of the article by e-mail.

To order articles please copy the article doi:

10.14489/td.2021.07.pp.014-023

and fill out the  form  

 

 

 
Search
Rambler's Top100 Яндекс цитирования