Журнал Российского общества по неразрушающему контролю и технической диагностике
The journal of the Russian society for non-destructive testing and technical diagnostic
 
| Русский Русский | English English |
 
Главная Archive
22 | 12 | 2024
2024, 06 June

DOI: 10.14489/td.2024.06.pp.004-017

Syasko M. V., Soloviev I. P., Solomenchuk P. V.
IMPROVING THE ACCURACY OF FINITE ELEMENT MODELING OF A HIGH-FREQUENCY EDDY CURRENT PROBE
(pp. 4-17)

Abstract. The paper considers the issues of finite element modeling of an eddy current probe designed to measure the thickness of a dielectric coating on an electrically conductive non-magnetic base metal. The quality criteria of the model are formulated and the requirements for them are presented: the precision and error of calculating the signals of the finite element model of an eddy current probe should not exceed ±(0.001h + 0.1) microns when the thickness h of the coating changes. To achieve this task, an analysis of the parameters affecting precision and error was carried out, the criteria for their assessment were justified and an approach to the problem of increasing the frequency of the finite element grid in critical places of the finite element model was formulated. To confirm the achieved characteristics, a real eddy current probe was manufactured, its characteristics were evaluated using a coating thickness simulator machine and measures of specific electrical conductivity. An algorithm for calibrating the signals of a real eddy current probe is presented, which is used to validate a finite element model.

Keywords: eddy-current, thickness gauge, two-dimensional graduation, finite-element model.

M. V. Syasko, I. P. Soloviev (St. Petersburg State University, St. Petersburg, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра. , Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
P. V. Solomenchuk (JSC “CONSTANTA”, St. Petersburg, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.

1. Non-electrically conductive coatings on non-magnetic electrically conductive metal substrates. Measuring coating thickness. Amplitude eddy current method. (2021). National standard No. GOST R ISO 2360‒2021. Moscow: Standartinform. [in Russian language]
2. Syasko V. A., Golubev S. S., Potapov A. I., Smirnova N. I. (2017). Methods and means of electromagnetic thickness gauging of coatings on metallic products. Kontrol'. Diagnostika, (12), 10 ‒ 17. [in Russian language] DOI: 10.14489/td.2017.12.pp.010-017. EDN YNIIKU
3. Syasko M., Solomenchuk P., Soloviev I., Ampilova N. (2023). A Technique for Multi-Parameter Signal Processing of an Eddy-Current Probe for Measuring the Thickness of Non-Conductive Coatings on Non-Magnetic Electrically Conductive Base Metals. Applied Sciences, 13(8). DOI: https://doi.org/10.3390/app13085144
4. State system for ensuring the uniformity of measurements. Intelligent sensors and intelligent measuring systems. Basic terms and definitions. (2010). Ru Standard No. GOST R 8.637‒2009. Moscow: Standartinform. [in Russian language]
5. Syasko V. A. (2022). NDE 4.0. Summary of the decade. Territoriya NDT, (4), 30 – 42. [in Russian language]
6. Syasko V., Solomenchuk P. (2023). Review of the Current Development Status of Intelligent Electromagnetic Sensors (ies) for Automatically Measuring the Thickness of all Types of Coatings in Production. Analyses of Construction Principles, Standardization and Metrological Support. 17 th International Symposium on Nondestructive Characterization of Material. Zurich.
7. Syasko V. A. (2010). Measuring the thickness of non-ferromagnetic metal coatings on non-ferrous metal products using the eddy current frequency method. Defektoskopiya, (12), 39 ‒ 48. [in Russian language] EDN NQVXWJ.
8. Non-destructive eddy current testing. Terms and Definitions. (2019). Ru Standard No. GOST R 55611‒2013. Moscow: Standartinform. [in Russian language]
9. Non-destructive testing. Eddy current testing. Terms and Definitions. (2019). National standard No. GOST R ISO 12718‒2009. Moscow: Standartinform. [in Russian language]
10. Ansoft Maxwell (2006). 3D Field Simulator v11 User’s Guide. Pittsburg PA: Ansoft corporation.
11. State system for ensuring the uniformity of measurements. Metrology. Basic terms and definitions. (2014). Interstate standardization No. RMG 29‒2013. Moscow: Standartinform. [in Russian language]
12. Syasko V. A., Golubev S. S., Smorodinskiy Ya. G. et al. (2019). Measuring the magnetic permeability of monolithic ring gauges in an alternating magnetic field. Defektoskopiya, (11), 45 ‒ 51. [in Russian language] DOI: 10.1134/S0130308219110058. EDN ATMOXR
13. Measures of electrical conductivity SO-230: Description of the type of measuring instrument. State Register No. 63172-16. [in Russian language]

This article  is available in electronic format (PDF).

The cost of a single article is 500 rubles. (including VAT 20%). After you place an order within a few days, you will receive following documents to your specified e-mail: account on payment and receipt to pay in the bank.

After depositing your payment on our bank account we send you file of the article by e-mail.

To order articles please copy the article doi:

10.14489/td.2024.06.pp.004-017

and fill out the  form  

 

 

 
Search
Rambler's Top100 Яндекс цитирования