10.14489/td.2024.07.pp.016-023

2024, 07 July

DOI: 10.14489/td.2024.07.pp.016-023

Budadin O. N., Razin A. F., Pichugin A. N., Aniskovich V. A., Borisenko V. V., Bogachev A. S., Rykov A. N.
AUTOMATED SYSTEM FOR ULTRASONIC NON-CONTACT NON-DESTRUCTIVE QUALITY CONTROL OF COMPOSITE PRODUCTS WITH COMPLEX-SHAPE SURFACE
(pp. 16-23)

Abstract. The article describes a universal automated system for ultrasonic non-contact testing of complex-profile products made of composite materials, developed and put into commercial operation. Experimental studies and results of industrial operation have clearly shown that the developed automated control system and information processing algorithm provide the specified reliability of identifying defects in products, while the following is carried out: automatic adaptation of the control system to products with an arbitrary surface shape by adjusting it according to a 3D model of the product embedded in the control system, which allows you to significantly expand the range of controlled products without significant modification of the control system; increasing noise immunity and detecting defects using adaptive algorithms with a given error using special signal processing algorithms; automatic control of products with complex surface shapes with changing control modes; automated registration of detected defects on the surface of the controlled product.

Keywords: automated non-destructive testing, defect detection, reliability, detection probability, assessment of technical and operational condition, complex structures.

+ - About the Authors Click to collapse

O. N. Budadin, A. F. Razin, A. N. Pichugin, V. A. Aniskovich (JSC "Central Research Institute of Special Mechanical Engineering", Khotkovo, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.
V. V. Borisenko, A. S. Bogachev (FLLC SPC "KROPUS-PO", Moscow, Russia)
A. N. Rykov (JSC "Central Research Institute of Special Mechanical Engineering", Khotkovo, Russia) E-mail: Данный адрес e-mail защищен от спам-ботов, Вам необходимо включить Javascript для его просмотра.

+ - References Click to collapse

1. Budadin O. N., Aniskovich V. A., Vagin V. P. et al. (2021). On the issue of the methodology for developing non-destructive testing technologies based on verification of their effectiveness in quasireal conditions of testing the operational reliability of composite materials and products. Voprosy oboronnoy tekhniki: nauchno-tekhnicheskiy sbornik. Seriya 15. Kompozitnye nemetallicheskie materialy v mashinostroenii, 200(2), 43 ‒ 50. [in Russian language]
2. Barynin V. A., Budadin O. N., Kul'kov A. A. (2013). Modern technologies for non-destructive testing of structures made of polymer composite materials. Moscow: ID «Spektr». [in Russian language]
3. Klyuev V. V. (Ed.), Budadin O. N., Vavilov V. P., Abramova E. V. (2011). Thermal control. (Security Diagnostics). Moscow: ID «Spektr». [in Russian language]
4. Gusev B. V., Fedotov M. Yu., Leshchenko V. V. et al. (2022). Non-destructive testing of offshore underwater pipelines and calculation justification of their safety according to risk criteria. Himicheskoe i neftekhimicheskoe mashinostroenie, (9), 33 ‒ 38. [in Russian language]
5. Belovolov M. I., Belovolov M. M., Semenov S. L. et al. (2020). Development of fiber-optic sensors for monitoring technical characteristics and assessing the performance of composite components of aviation and rocket and space technology products: a review. Konstruktsii iz kompozitsionnyh materialov, 159(3), 45 ‒ 53. [in Russian language]
6. Budadin O. N., Aniskovich V. A., Borisenko V. V., Bogachev A. S. (2024). A method for automated non-destructive quality control of products of complex design and a device for its implementation. Ru patent No. 2812233. Russian Federation. [in Russian language]

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