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DOI: 10.14489/td.2026.04.pp.020-029
Чернов Д. В., Татусь Н. А., Власов Д. Д., Баландин Т. Д.
МОНИТОРИНГ МЕХАНИЗМОВ РАЗРУШЕНИЯ ИЗГОТОВЛЕННЫХ С ПОМОЩЬЮ 3D-ПЕЧАТИ КОМПОЗИТНЫХ ОБРАЗЦОВ ПО ЭНЕРГЕТИЧЕСКИМ И СПЕКТРАЛЬНЫМ АКУСТИКО-ЭМИССИОННЫМ ПАРАМЕТРАМ
с.20-29)
Аннотация. Рассмотрен актуальный вопрос диагностики композитных конструкций, изготовленных с применением 3D-печати, методами неразрушающего контроля. Углепластиковые образцы испытывались на трехточечный изгиб до разрушения, в процессе нагружения регистрировались сигналы акустической эмиссии. Анализ динамики изменения первичных параметров акустической эмиссии не позволяет однозначно судить о реализующемся при данной нагрузке механизме разрушения. Поэтому авторами был предложен метод мониторинга, основанный на использовании средних значений энергии и центра масс частотного спектра локационных импульсов. На основе разработанной методики обработки полученных в эксперименте акустико-эмиссионных сигналов были определены значения нагрузки, соответствующие смене характерных механизмов разрушения при изгибе композитных балок. Результаты применения методики показали более высокую точность и повторяемость по сравнению со значениями, полученными с помощью стандартных методов обработки диаграмм нагружения.
Ключевые слова: полимерные волокнистые композиты, аддитивные технологии, 3D-печать, изгиб, акустическая эмиссия, механизмы разрушения.
Chernov D. V., Tatus N. A., Vlasov D. D., Balandin T. D.
MONITORING OF FRACTURE MECHANISMS IN 3D-PRINTED COMPOSITE SPECIMENS BASED ON ENERGY AND SPECTRAL ACOUSTIC EMISSION PARAMETERS
(pp.20-29)
Abstract. The paper considers the issue of diagnostics of composite structures made using 3D-printing by methods of non-destructive testing. Carbon fiber reinforced specimens were tested for three-point bending till failure. Acoustic emission signals were recorded during loading. Analysis of primary acoustic emission parameters dynamics changes does not allow to unambiguously judge the fracture mechanism that occurs under certain load. Therefore, the authors proposed a monitoring method based on the use of average energy values and the frequency spectrum of location pulses center of mass. Based on the developed method of processing the acoustic emission signals obtained in the experiment, the load values were determined, which correspond to a change in the characteristic fracture mechanisms during bending of composite specimens. The results of application of the method showed higher accuracy and repeatability compared with the values obtained using standard methods of processing loading diagrams.
Keywords: composite materials, additive technologies, 3D-printing, bending, acoustic emission, fracture mechanisms.
Д. В. Чернов, Н. А. Татусь, Д. Д. Власов, Т. Д. Баландин (Институт машиноведения им. А. А. Благонравова РАН, Москва, Россия) E-mail:
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Chernov D. V., Tatus N. A., Vlasov D. D., Balandin T. D. ((Mechanical Engineering Research Institute of the RAS, Moscow, Russia) E-mail:
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1. Meddeb, F., Mahi, A. E., Rebiere, J. L., et al. (2024). Experimental investigation on the static and dynamic behavior of passive controlled bio composite manufactured via 3d printing technique. Mechanics of Composite Materials, 60, 487–500. https://doi.org/10.1007/s11029-024-10205-2
2. Bulderberga, O., Zīle, E., & Joffe, R. (2024). Mechanical characteristics of thermoplastic polymers for 3D printed hybrid structures. Mechanics of Composite Materials, 60, 17–32. https://doi.org/10.1007/s11029-024-10172-8
3. Nath, S. D., & Nilufar, S. (2020). An overview of additive manufacturing of polymers and associated composites. Polymers, 1(11), 2719–2752.
4. Albazzan, M. A., Harik, R., Tatting, B. F., & Gürdal, Z. (2019). Efficient design optimization of nonconventional laminated composites using lamination parameters: A state of the art. Composite Structures, 209, 362–374. https://doi.org/10.1016/j.compstruct.2018.10.095
5. Plocher, J., & Panesar, A. (2019). Review on design and structural optimisation in additive manufacturing: Towards next-generation lightweight structures. Materials & Design, 183, Article 108164. https://doi.org/10.1016/j.matdes.2019.108164
6. Guo, Z., Hou, Z., Tian, X., et al. (2025). 3D printing of curvilinear fiber reinforced variable stiffness composite structures: A review. Composites Part B: Engineering, 291(1), Article 112039. https://doi.org/10.1016/j.compositesb.2024.112039
7. Huang, Y., Tian, X., Zheng, Z., et al. (2022). Multiscale concurrent design and 3D printing of continuous fiber reinforced thermoplastic composites with optimized fiber trajectory and topological structure. Composite Structures, Article 115241. https://doi.org/10.1016/j.compstruct.2022.115241
8. Malakhov, A. V., Polilov, A. N., Tian, X., & Li, D. (2021). Increasing the bearing capacity of composite plates in the zone of bolted joints by using curvilinear trajectories and a variable fiber volume fraction. Mechanics of Composite Materials, 57, 287–300. https://doi.org/10.1007/s11029-021-09954-1
9. Fei, C., Yunsen, H., Bingyan, Y., et al. (2020). Transverse and longitudinal flexural properties of unidirectional carbon fiber composites interleaved with hierarchical Aramid pulp micro/nano-fibers. Composites Part B: Engineering, 188, Article 107897. https://doi.org/10.1016/j.compositesb.2020.107897
10. Ivanov, V. I., & Barat, V. A. (2017). Acoustic emission testing. Spektr Publishing House. [in Russian language]
11. Matvienko, Yu. G., Vasil'ev, I. E., Balandin, T. D., & Chernov, D. V. (2024). Features of constructing planar localization of acoustic emission sources using Inglada's triangulation algorithm. Russian Journal of Nondestructive Testing, 60, 1325–1334.
12. Muktadir, M., Hasan, M. N., & Alam, M. (2022). Additive manufacturing and acoustic emission: A brief review. Journal of Additive Manufacturing Technologies, 2(1), Article 632. https://doi.org/10.18416/JAMTECH.2212632
13. Panasiuk, K., Dudzik, K., & Hajdukiewicz, G. (2021). Acoustic emission as a method for analyzing changes and detecting damage in composite materials during loading. Archives of Acoustics, 46, 399–407. https://doi.org/10.24425/aoa.2021.138133
14. Bashkov, O. V., Protsenko, A. E., Bryanskii, A. A., & Romashko, R. V. (2017). Diagnostics of polymer composite materials and analysis of their production technology by using the method of acoustic emission. Mechanics of Composite Materials, 53, 533–540.
15. Wu, H., Yu, Z., & Wang, Y. (2019). Experimental study of the process failure diagnosis in additive manufacturing based on acoustic emission. Measurement, 136, 445–453.
16. De Rosa, I. M., Santulli, C., & Sarasini, F. (2009). Acoustic emission for monitoring the mechanical behavior of natural fibre composites: A literature review. Composites Part A: Applied Science and Manufacturing, 40, 1456–1469.
17. Šofer, M., Šofer, P., Pagác, M., et al. (2023). Acoustic emission signal characterisation of failure mechanisms in CFRP composites using dual-sensor approach and spectral clustering technique. Polymers, 15(1), Article 47. https://doi.org/10.3390/polym15010047
18. Matvienko, Y. G., Vasil'ev, I. E., & Chernov, D. V. (2021). Damage and failure of unidirectional laminate by acoustic emission combined with video recording. Acta Mechanica, 232, 1889–1900. https://doi.org/10.1007/s00707-020-02866-6
19. Alharbi, M., Kong, I., & Patel, V. I. (2020). Simulation of uniaxial stress–strain response of 3D-printed polylactic acid by nonlinear finite element analysis. Applied Adhesion Science, 8(1), Article 5. https://doi.org/10.1186/s40563-020-00128-1
20. Yao, Y., Wang, K., Chen, H., & Le, H. (2024). Characterisation and mathematical modelling of nonlinear mechanical behaviour of 3D printed short carbon fibre reinforced composites. Composites Part C: Open Access, 14, Article 100455. https://doi.org/10.1016/j.jcomc.2024.100455
21. Saeedifar, M., & Zarouchas, D. (2020). Damage characterization of laminated composites using acoustic emission: A review. Composites Part B: Engineering, 195, Article 108039. https://doi.org/10.1016/j.compositesb.2020.108039
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